Fuel for Thought: The Road to Transformation – Charting the course for the future of trucking

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Discover Insights from S&P Global’s Report:
Reinventing the Truck 2023

Around the world, disruption is coming to the medium and heavy
commercial vehicle (MHCV) industry. An increased focus on climate
change, strict regulations, and technological innovations are
expected to change the future of this industry. In the 2023
Reinventing the Truck (RTT) update, experts from S&P Global
Mobility and S&P Global Commodity Insights have partnered to
identify and address major questions facing the industry. This
report navigates a landscape in flux. Growing optimism for
electrified vehicles is weighed against the backdrop of practical
challenges. S&P Global’s scenario-based approach strives to
strike a delicate balance between the two. Updates this year focus
on improved prospects for natural gas and hybrid trucks and
challenges around the infrastructure buildout for the MHCV energy
transition, among other things.

Background

As governments worldwide depend on zero-emission vehicles (ZEV)
to meet climate and energy goals, trucking will undoubtedly play a
significant role in the upcoming energy transition. Though medium
and heavy commercial trucks represented less than 4% of on-road
vehicle sales in 2023 (excluding three-wheelers), according to our
Commodity Insights Team, they account for 39% of road transport
liquids demand and 40% of on-road CO2 emissions, respectively. This
report examines the impact of changes in technology and regulations
on truck demand, propulsion trends, powertrain shifts, energy
demand, and regional climate goals over the next three decades. It
focuses on mainland China, Europe, Japan, and the United States.
The RTT report presents two forecast scenarios to 2050: Inflections
and Green Rules. Inflections represents a continuation of the
status quo, where balancing decarbonization ambitions must be
weighed equally against adoption constraints. Green Rules, on the
other hand, is an alternative scenario that envisions a strong
energy transition driven by increased focus on climate change and
technological advancements. In this scenario, the clean energy
revolution transforms the MHCV fuel mix.

Inflections: Balancing MHCV decarbonization ambitions
with practical challenges

  • Around the world the adoption of battery-electric and fuel-cell
    electric MHCVs varies in pace, and catalysts for change will occur
    gradually.
  • In some markets, the zero-emission vehicle (ZEV) sales share is
    expected to accelerate compared with forecasts published 12 months
    ago.
  • Diesel alternatives will extend beyond ZEVs, with natural gas
    and hybridization also expected to contribute to the future
    powertrain mix.
  • Downside risks to the ZEV forecasts are considered, and any
    changes in the political landscape and proposed regulations are top
    of mind.
  • Government policies and initiatives jump-start investment
    activity, but their success is not yet certain.

Green Rules: A clean energy revolution transforms the
MHCV fuel mix

  • Market forces and investment activity signal significant
    acceleration in zero-emission alternatives. Governments will
    continue to support the energy transition with new funding
    opportunities combined with the implementation of new
    regulations.
  • Countries around the world vigorously pursue the energy
    transition to create a competitive edge in the global
    marketplace.
  • Increased demand for clean technology will prompt a robust
    market response, leading to increased supply and lower prices.
  • OEM investments and industry innovation strongly pivot toward
    ZEVs.

Additional insights into the new questions we answered and
drivers of change established in the latest RTT report are included
below. We also offer a glimpse into key outcomes from the long-term
forecast and discuss our tracking of energy transition signposts,
highlighting the key conclusions of this year’s report, which is
now available for subscribers.

Exploring catalysts for change and answering new
questions

Each year, as we discuss a new Reinventing the Truck study, we
reflect on key developments and milestones from the past 12 months.
We also anticipate looming trends and catalysts for change that are
on the horizon, this year’s report was no exception.

  • Alternatives such as natural gas and most notably hybrid
    electric vehicles (HEVs) show higher forecasts compared with
    previous RTT reports. The sales share of HEVs increased due to
    strong pressure to comply with upcoming regulations, concerns about
    potential battery raw material shortages, high costs of ZEVs and,
    in many cases, underdevelopment of the ZEV ecosystem.
  • Battery cost (dollars per kilowatt-hour) forecasts in our MHCV
    TCO have been increased. The TCO forecast uses notably higher
    battery costs compared with last year’s study. Potential shortage
    of raw materials, lack of economies of scale, competition with the
    Light Vehicle market, and uncertainty with long-term partnerships
    are main reasons for this new cost assumption. However, regional
    differences are important to note, we expect lower battery costs in
    mainland China compared to other markets.
  • Costs or savings of the ZEV adoption were closely examined,
    identifying major challenges and signposts. OEMs cannot afford to
    subsidize the purchase costs of ZEVs. Support to alleviate cost
    burdens would be a key signpost to track. Government support and
    potentially higher costs for end consumers will help offset these
    elevated expenses.
  • Regulations in Europe and the United States are complicating
    operations and strategic decisions for global OEMs. Recent changes
    aim to promote cleaner diesel trucks and electrification, but they
    come with additional costs and complexity for internal combustion
    engines (ICEs) and the broader ecosystem.
  • In some areas of the global truck market, the ZEV sales share
    in the Inflections scenario is expected to accelerate compared with
    forecasts published 12 months ago. A variety of new product
    launches, the introduction of new regulatory policies and the
    launch of initiatives focused on supporting decarbonization are all
    reasons for this increase. However, it is important to point out
    that these increases are somewhat targeted, with the biggest coming
    in the late 2020s and early 2030s led by battery-electric vehicles
    (BEVs) and fuel-cell electric vehicles (FCEVs) in the United Sates
    and Europe. By 2050, the increases are less noticeable in favor of
    a more optimistic view on hybridization and natural gas compared
    with last year.
  • Investment in ICE and corresponding improvements in fuel
    efficiency differ by scenario. In the Green Rules scenario, OEMs
    somewhat abandon their investment in ICE technology, resulting in
    two outcomes. First, OEMs rely almost exclusively on ZEVs to comply
    with upcoming regulations. Second, this trend accelerates the total
    cost of ownership (TCO) parity between zero-emission vehicles and
    ICE vehicles.
  • Signposts are documented and are key to the ZEV adoption in
    each scenario. This study assesses key signposts in the Inflections
    and Green Rules scenarios. It also evaluates necessary trends and
    developments required for these forecasts to materialize,
    encompassing the tracking of costs, product availability,
    regulations, infrastructure deployment and other pertinent
    factors.
  • The infrastructure for battery-electric and hydrogen-powered
    trucks is complex and requires significant investment. The report
    provides insights into the challenges of zero -emission MHCV
    infrastructure and presents potential scenarios for its
    implementation. For instance, by 2030, the US may need to have
    60,000 to 100,000 MHCV chargers available to accommodate our BEV
    forecast, depending on charger utilization. In the 2040s, the US is
    projected to have one of the largest hydrogen trucking fleets in
    the world. To minimize costs, it will be essential to maximize the
    utilization of hydrogen refueling stations. By the end of this
    decade, an estimated 4,000 to 11,000 hydrogen refueling stations
    will be needed for MHCVs in the US, depending on station
    utilization.

The TCO forecast is central to the Reinventing the Truck study.
It provides detailed insights and enables more informed long-term
powertrain forecasting. Given the narrow profit margins in many
sectors of this industry, market participants are highly sensitive
to changes in the cost structure of their purchases.

The scenario-based approach is also evident in the total cost of
ownership modeling and forecasting. In the Inflections Scenario,
which – represents a continuation of the status quo, – the cost and
availability of new technology gradually improve throughout the
forecast horizon, but cost remains a significant barrier to
adoption throughout the mid-term. Conversely, in the Green Rules
Scenario, market forces and investment trends favor
decarbonization, resulting in rapid improvements in cost and
availability. A tipping point is reached where the cost of new
technology significantly drops, making zero -emission alternatives
the more economically viable solution. A commonality between the
two scenarios is that we have not observed any signals indicating a
significant reduction in the cost outlook for zero -emission
technology or zero -emission trucks compared to our view from 12
months ago. Limited economies of scale, developing supply chains,
and an overall underdeveloped ecosystem suggest that costs will
continue to remain high in the immediate future. Staying on the
topic of signposts, qualitative assessment in areas like
partnerships and technology pathways played a pivotal role in
evaluating the future cost metrics of electrified trucks.

Key takeaways include:

  • Different MHCV segments will likely adopt various battery
    chemistries based on operating needs.
  • Strategic sourcing decisions by OEMs and suppliers will be a
    cornerstone of their electrification plans.
  • Early signs suggest that MHCV OEMs are leaning towards
    partnering and outsourcing all aspects of battery procurement,
    strong partnerships are expected to emerge.
  • Global OEMs continue to invest and test hydrogen technology
    and, -OEMs are creating partnerships to invest in the future.
  • In both scenarios, a dual ZEV strategy is expected to emerge;
    as OEMs development BEVs and hydrogen powered trucks.
  • According to the TCO forecasts, costs develop differently for
    different vocations and in different regions.

Fueling the future of the commercial truck
market

Assessing midterm and long-term powertrain forecasts relies on
key pillars, including the regulatory environment, total cost of
ownership forecasts, and industry signposts such as product
availability and investment trends. Achieving a balance between OEM
expectations, government ambitions, and S&P Global research and
analysis is a crucial part of the RTT forecasts.

In the RTT markets—mainland China, Europe, Japan, and the
US—short- to midterm sales trends will be influenced by global
economic and geopolitical factors, as well as impending regulations
that could alter buying patterns. Long-term, growth in truck sales
will be partly offset by a modal shift in freight movement,
increased efficiency in the trucking ecosystem and, in certain
markets, a slightly weaker economic outlook. As it relates to
powertrain changes, over the past 24 months there has been
significant momentum to decarbonize the trucking industry, with
varying levels of motivation across different regions. For those
more familiar with the light vehicle market, trucking stands out
for its significance to the global economy by its movement of goods
and the expectation of a future with two distinct zero-emission
options: battery-electric and hydrogen. It is also important to
note that cleaner alternatives such as natural gas trucks and
hybridization should not be disregarded. The adoption of
zero-emission and electrified trucks will move at different speeds
across different regional markets. Key messages that inform the
long-term powertrain forecast are noted below.

  • Mainland China’s transition towards a
    different fuel and propulsion mix will be propelled by government
    regulations, policies, and investments aimed at reducing reliance
    on fossil fuels and meeting climate objectives. Battery-electric
    trucks are poised to become a preferred solution due to favorable
    TCO economics compared to ICE trucks. Mainland China benefits from
    its large market size and strong government support for developing
    the ZEV ecosystem. In both scenarios, the convergence of low
    battery costs, affordable manufacturing, and the inefficiency of
    diesel trucks allows various truck vocations to quickly achieve
    parity in TCO between battery-electric vehicles and diesel.
    Compared to our view from 12 months ago, the absence of new, more
    stringent regulations and other indicators suggests that the
    forecast for electrified trucks in mainland China remains largely
    unchanged. The adoption of zero-emission trucks is expected to
    gradually strengthen as the overall ZEV ecosystem improves.

  • Europe’s ambitious goal to decarbonize the
    transport sector ranks among the strongest globally. However,
    initial adoption is expected to be somewhat modest in our
    Inflections scenario as impending regulations and policy targets
    begin to take shape in the late 2020s and into the 2030s. Europe’s
    CO2 reduction regulations will heavily influence mid- to
    long-term powertrain forecasts, with compliance varying across
    different scenarios. These forthcoming regulations are anticipated
    to significantly impact the future of this market. Compared to our
    view last year, the electrification outlook through the early 2030s
    will remain largely unchanged, despite a notable increase in the
    sales share of HEVs. Additionally, an elevated outlook for
    electrified trucks in the 2040s is expected due to OEMs adhering to
    anticipated EU CO2 reduction regulations. In the Green
    Rules scenario, ZEV sales are projected to see a significant
    increase to meet regulatory requirements.
  • Japan exhibits a robust commitment to
    hydrogen, evident in the involvement of key OEMs such as Toyota,
    Honda, Isuzu, and Mitsubishi, all engaged in various levels of FCEV
    investment and product launches. In addition, several OEM
    partnerships are emerging in Japan and the impact of new
    partnerships on the market can be interpreted in various ways.
    Collaboration, cost-sharing, and any efforts to enhance economies
    of scale can be viewed as a positive for the market. However, with
    lack of aggressive regulations or ZEV mandates, adoption of BEVs
    and FCEVs in this market will be lower compared with other RTT
    markets. However, in the Green Rules scenario, improved TCO
    economics of ZEVs will be enough to drive significant demand in the
    mid to long-term forecast horizon. In the Inflections scenario, two
    major drivers of ZEV growth are absent: stringent regulations and a
    TCO structure that would encourage higher ZEV adoption.
  • United States market changes can be seen as
    policy driven. In recent years, the current administration has
    shown a steadfast commitment to reducing and potentially
    eliminating emissions from the transportation sector. The passage
    of several large spending bills, incorporating climate change
    initiatives, coupled with the introduction of new regulations has
    escalated the pressure on the industry to reduce emissions to
    unprecedented levels. However, there are significant downside risks
    to consider. Uncertainties around energy costs and product costs
    loom large, as do domestic and international political risks, which
    could impact public support or raw material availability, for
    example.

Overall, the uptake ZEVs in the US will follow this trend; first
demand will be driven by the regulatory environment and subsidies
before TCO of ZEVs reaches parity with ICEs. In the US, the
Inflections scenario suggests that the market will experience a
dual strategy to electrify the trucking industry. Increasing
pressure to comply with imminent regulations and initiatives
stemming from the IRA are driving factors behind the rise in sales
of HEVs and FCEVs, respectively.

The long-term impact on oil demand

The adoption of alternative power sources for medium and heavy
commercial trucks will significantly impact the entire logistics
ecosystem and economies worldwide. Oil demand will be a metric
severely affected. Beyond the obvious uptake of ZEVs, several
factors contribute to the decline in oil demand. It’s crucial to
emphasize that no single reason independently drives demand down;
rather, it’s the cumulative impact of multiple factors such as:

  • The continued improvement in fuel efficiency of diesel-powered
    trucks. We are in an era especially in the US and Europe, where
    tightening emission regulations will force OEMs to invest in more
    fuel-efficient technology.
  • Advancements in the trucking and logistics ecosystem are
    expected to enhance industry efficiency putting downward pressure
    on the demand to add trucks to the fleet.
  • In the long term, growth in truck sales will be partly offset
    by a modal shift in freight movement toward other modes of
    transport such as rail or water. This trend will be particularly
    evident in Europe and mainland China.
  • Trucking forecasts are closely tied to economic performance in
    their local markets. Any slowdown in average gross domestic product
    (GDP) growth may adversely impact demand to add new trucks to the
    fleet.

Conclusion

The Reinventing the Truck report unveils two plausible scenarios
amidst a changing landscape. The different scenario storylines
unfold narratives of how the future market landscape will evolve
and how clean energy technology will transform the MHCV fuel mix.
Each insight in the report emphasizes a consistent takeaway: change
is inevitable.

The report is
available now
for subscribers.

Please
contact us
for more information on the latest Reinventing the
Truck report!

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This article was published by S&P Global Mobility and not by S&P Global Ratings, which is a separately managed division of S&P Global.

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